+27 18 771 5589

Shotcrete Training

Raise shotcrete quality, safety, and uptime with practical, hands-on training led by RSS Mining specialists. We train crews on real-world techniques, equipment care, and fault-finding so jobs run smoother and safer underground and on surface.

Ready to level up your shotcrete skills?
Book your training with our expert team today. Whether you’re looking for on-site instruction or hands-on sessions at our facility, we’ll tailor the program to your needs.

Raise shotcrete quality, safety, and uptime with practical, hands-on training led by RSS Mining specialists. We train crews on real-world techniques, equipment care, and fault-finding so jobs run smoother and safer underground and on surface.

Who It’s For

Supervisors, nozzlemen, batch plant operators, pump operators, maintenance teams, and safety officers who want consistent results and less downtime.


What You’ll Gain

  • Correct, repeatable spraying techniques and mix control

  • Faster start-ups and cleaner shutdowns

  • Fewer blockages and equipment failures

  • Safer work with clear lockout and inspection routines

  • Confidence to diagnose and fix common mechanical, electrical, and hydraulic issues


Core Shotcrete Training (at RSS Premises)

Format: classroom + hands-on practical • Group size: small groups for coaching • Certificate of attendance provided

Curriculum includes:

  • Basic Shotcrete principles

  • Spray Techniques & nozzle control

  • Shotcrete Equipment overview (pumps, hoses, nozzles, mixers)

  • Pre-Use Inspection & start-up checks

  • Pump Operations & best practices

  • Batching Procedures & mix consistency

  • Lockout Procedures (LOTO)

  • Cleaning Procedures & end-of-shift care

  • Accelerator Dosing & QA checks

  • Quality Control & test panels (overview)

  • Safety Awareness & site housekeeping

Outcomes: crews leave with a clear playbook for setup, spraying, clean-down, and daily checks to reduce rebound, overspray, and stoppages.


On-Site Training (at Your Mine) — by Request

We deliver the same core program at your site, tailored to your geology, process, and equipment.

What’s included:

  • Pre-training consultation and curriculum tailoring

  • Toolbox talk & safety brief aligned to your procedures

  • Practical coaching on your equipment and in your headings

  • Shift-based mentoring to embed habits

Requirements: site induction & permits, safe training area, equipment availability.
Note: travel & logistics quoted per site.


Technical Maintenance & Fault-Finding (at RSS) 

Keep your equipment running. This module focuses on diagnostics and repair.

Topics:

  • Hydraulic systems: pressure/flow checks, leaks, valves, motors

  • Electrical: controls, sensors, fault codes, tracing and isolation

  • Mechanical: stators/rotors, wear parts, seals, bearings, drive trains

  • Hoses, couplings & nozzles: selection, wear, change-out

  • Preventive maintenance routines & spares planning

  • Common faults: causes, quick diagnosis, safe fixes

  • Clean-down, preservation & storage to extend service life

Outcome: maintenance teams learn structured fault-finding to reduce call-outs and downtime.


How We Train

  • Hands-on first: practical repetition with coaching and checklists

  • Simple SOPs: clear start-up, shutdown, and cleaning routines

  • Safety-led: LOTO, inspections, and housekeeping embedded in every step

  • Measurable: competency checklists and action points for supervisors


Frequently Asked Questions 

How long is the course?
Typical programs run 1–2 days per module; we tailor duration to group size and goals.

Do you certify operators?
We provide a certificate of attendance and competency checklists. Site competency sign-off can be done with your supervisor.

What equipment is used?
Training can be done on your equipment (on-site) or on RSS demo units where available.

How is pricing structured?
Quoted per group and module. On-site training includes travel & logistics.