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Rocky Shotcrete Machines South Africa | High-Performance Wet & Dry Shotcrete Pumps

High-Performance Shotcrete Pumps and Mixers Built for South African Mines

The Rocky Range delivers reliable wet and dry shotcrete performance for underground mining, tunnelling, and support work. Every machine is engineered to handle abrasive mixes, challenging headings, and continuous production demands. The design focuses on consistent output, simple maintenance, and long service life.

 

The range covers wet shotcrete pumps, diesel units for remote sites, and electric machines for fixed installation.

Why Mines Choose Rocky Machines

You get a machine that delivers stable output, predictable spray quality, and low operating cost. Mines using Rocky units report:

  • Reduced downtime due to simple rotor-stator assemblies
  • Lower wear costs compared to competing pumps
  • Improved operator control during spraying
  • Reliable performance in high humidity and dust

Our wet shotcrete pumps work with underground accelerators and high-strength mixes used across the Western, Northern, and Eastern Limb mining areas.

 


Rocky Range Overview

Below is a summary of the main Rocky units. Each links to a detailed machine page with full specifications.

Rocky 2.5 – Underground Wet Shotcrete Machine

  • Ideal for mining sections with limited space.
  • Output up to 2.5 m³/hour
  • Available in hydraulic or diesel configuration
  • Designed for shotcrete,  thin-skin liner (TSL) and permanent support

Rocky 2.5 Diesel – No-Electricity Operations

  • Suited for remote underground locations where electrical supply is limited.
  • High-efficiency diesel engine
  • Rugged frame and easy access to service points

Rocky 6 – High Output Wet Shotcrete Machine

  • A powerful option for high-volume support and large development ends.
  • Output up to 6 m³/hour
  • Consistent spray quality even with dense mixes
  • Preferred by contractors doing production spraying

Rocky 6 Diesel – Remote and Mobile Operations

  • Full independence from electrical infrastructure
  • Suitable for mines with irregular power supply

Rocky RSE / RSA 100 Rotor-Stator Pumps

  • Versatile pumps used for grout, shotcrete, and TSL applications.
  • Electric or air-powered
  • Stable output for precision pumping
  • Low maintenance rotor-stator design

Rocky Pan Mixer

  • Heavy-duty mixing for concrete, grout, shotcrete, and TSL.
  • Optimised paddles for uniform mixing
  • Handles stiff mixes
  • Built for frequent cycling on shift operations

 


Key Features

  • High-efficiency piston pump assemblies
  • Optimised hopper and feeding design
  • Easy access to all wear components
  • Compatible with RSS mining shotcrete chemicals
  • Designed for long shifts underground
  • Low vibration and stable spray pattern

 


Benefits for Mining Operations

  • Increased production due to stable output
  • Reduced maintenance downtime
  • Lower operational cost
  • Reliable spraying even in variable mix conditions
  • Safer underground application through better operator control

 


Rocky vs Competitors

  • Rocky machines use more accessible parts and simpler replacements
  • Better handling of South African high-plasticizer mixes
  • Electric and diesel variants in all output classes
  • Stronger mixing performance for TSL and grout applications
  • Faster maintenance turnaround time underground

This positions the Rocky Range as the more flexible and cost-efficient option.

 


Applications

  • Underground development ends
  • TSL application
  • Grouting and pumpable support materials
  • Shotcrete for hangingwall and sidewall control
  • Rehabilitation and support upgrades

 


Frequently Asked Questions

Is Rocky compatible with common shotcrete chemicals?

Yes, including RockAccel, RockStab, and other alkali-free accelerators.

Can Rocky pumps run long shifts?

Yes. The rotor-stator setup is built for continuous underground operation.

Do you offer diesel units?

Yes, Rocky 2.5 and Rocky 6 are available in diesel options.

Are spares available?

All wear parts and service components are stocked locally.